Broke another diff cup

[TheCount]

YES they are, they should be thicker in the cup.

Is have them on my DR now.

 

[Phill]

Thanks Mate

Just wanted to be sure before I pull all the back end off.

There's a bit of stuff to take off to get to the rear diff.

Front are much easier.

BTW Did you change to silicon diff oil while you had it apart?

 

[Guest]

Yes that is correct. There were some material changes along the way.

 

[Phill]

Thanks

I dunno what I'd do without this forum and you guys

 

[Phill]

I'm back!!!In the diagram below it shows O ring then washer #50067 then pin.I can't find a washer on either side.What do you reckon?Do I need it?I just realised there's a heap of parts #50067The washer I'm talking about is the one on the drive cup.When I took it apart the O ring was stuck to the back of the gear by grease.Had there been a washer there it should have been stuck between the O ring and the gear which leads me to believe there never was one there in the first place.





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[Ildy666]

Ur right there should have been a washer.mine didnt have them.either and that's what destroyed the oring.i.used thin shims to correct it.

 

[BRDJ]

Another trick that helps it to insert a piece of fuel line inside the cups. This helps to keep the dogbone centered. Ear plugs also do the trick.

A noob question: how do you do this sir/s? a photo or illustration will be very helpful. Thanks

 

[Guest]

A noob question: how do you do this sir/s? a photo or illustration will be very helpful. Thanks

Just disconnect the upper suspension link remove the dogbone or CVD and insert a piece into the drive cup.

 

[BRDJ]

Just disconnect the upper suspension link remove the dogbone or CVD and insert a piece into the drive cup.

Thanks RCDAD,

now... that is pretty clear. very much appreciated sir.

 

[Guest]

You want to do it on both cups of each dogbone. That will assure the dogbone stays as centered in the cups as possible.

 

[BRDJ]

Noted, RCDAD... Thanks.Also, can I use this to temper the diff cups?





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[Phill]

Noted, RCDAD... Thanks.Also, can I use this to temper the diff cups?

I don't know that tempering is a good idea.

Hardness usual equals brittle and these things have to take a fair amount of twisting forces

 

[Guest]

Also, can I use this to temper the diff cups?

Yes....

 

[Guest]

I don't know that tempering is a good idea.Hardness usual equals brittle and these things have to take a fair amount of twisting forces

Heating up the cups actually de-tempers them. They become a bit softer and that's why the don't snap as easy. In theory they should wear out faster. I don't notice any premature wear though. I can say they don't snap as often.

 

[Phill]

Thanks RC

I would have thought it would harden them.

Live and learn.

Do you let them cool naturally or dump em in water?

 

[Phill]

Ur right there should have been a washer.mine didnt have them.either and that's what destroyed the oring.i.used thin shims to correct it.

Thanks for the reply.

It's good to know I'm not alone.

I spent half of last night trying to find where I'd dropped em before I decided that maybe they weren't there to start with.

 

[Guest]

Air cool.

Here is a vid of one being done.

 

[Phill]

Air cool.Here is a vid of one being done.

Thanks

I might as well give it a go while it's apart

 

[BRDJ]

Air cool.Here is a vid of one being done.

Hello RCDAD,

...i watched the video; so, I shouldn't heat the cups?

 

[Phill]

Hello RCDAD,...i watched the video; so, I shouldn't heat the cups?

It looks like it's Ok but I noticed they didn't go red hot

RC will know more